air suspension AUDI A6 1999 C5 / 2.G 01V Transmission Select Lever Mechanism Workshop Manual

Page 30 of 75

37-27


Cover for Tiptronic shift mechanism,
disassembling and assembling

Overview
Disassembly of suspension strut 1 -
Upper cover
With integrated Tiptronic Switch -F189-Tiptronic Switch -F189-, removing and
installing page 37
-30

2 -
Masking panel
With integrated solenoids -C- and -D-
3 -
Lower cover Guides the masking panel
- Remove shift mechanism cover page
37
-24

Pa
ge 30 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

Page 35 of 75

37-32

Tiptronic shift mechanism,
disassembling and assembling
(sequence)


Disassembly of suspension strut

- Remove shift mechanism page 37
-6 .

- First remove stop buffers from cable lever

- Shift selector lever into Tiptronic position and
then remove frame.

- Shift selector lever into position "2".

- Disengage lever for locking cable by lifting it out
of its bearing and remove from shift mechanism
housing.

- Shift selector lever into position "D".

- Catch spring for Tiptronic position is carefully
pried out of the shift mechanism housing from
the outside.

- Pull out retainer for selector lever bushings.

Pa
ge 35 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

Page 38 of 75

37-34

Assembly of suspension strut

- Clip catch into cable lever.

- Slide cable lever/catch into the shift mechanism
housing with opening of the catch forward.

- Drive both pins of the cable lever/catch into the
shift mechanism housing from both sides up to
stop.

- Press catch spring with roller for selector lever
position into its mount in shift mechanism
housing up to stop.

- Shift lock solenoid together with locking latch
must be slid into the shift mechanism housing
from the top.

- Carefully drive in pin for locking latch.

- Using a screwdriver, mechanically check for
engagement of the locking latch in position "P"
and "N" of selector lever.

- Insert complete selector lever into shift
mechanism housing.
Pa
ge 38 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

Page 41 of 75

37-36

Selector lever, disassembling and
assembling

- Remove selector lever page 37
-32
.

Disassembly of suspension strut

Assembly of suspension strut - Drive out selector lever pivot pin using a drift.
- Slide link with Tiptronic spring with raised pulling rod out of the selector
lever.
- Release tension of compression spring and also remove pull-lever and
compression spring from the selector lever.

Installation position:
Curvature and edge point in direction of travel. - Set compression spring -B- onto pull-lever -A-.
- Guide pull-rod with compression spring into the selector lever.
- Check whether the pull-lever glides on both guides -C- of selector
lever.
Pa
ge 41 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1